Today:
Got a bit done on the head. Pulled everything off, got all the valves out and measured head warpage (as well as can be expected before absolutely all traces of gasket are off. Also measured cam to shim clearance, which is again possibly moot as the valves were really dirty and probably weren't closing all the way.
I've been needing to put down various measurements and here's as good a place as any. All you who get bored with numbers (and I'm one of 'em), just ignore this bit.
Previous measurements for Crank (taken last week):
Main Journal 1:
- 2.362"
- Crank Marking "1"
- Block (Tunnel) "2"
Main Journal 2:
- 2.361"
- Crank Marking "1"
- Block (Tunnel) "2"
Main Journal 3:
- 2.362"
- Crank Marking "1"
- Block (Tunnel) "2"
Main Journal 4:
- 2.364"
- Crank Marking "1"
- Block (Tunnel) "2"
Main Journal 5:
- 2.361"
- Crank Marking "1"
- Block (Tunnel) "2"
Main Journal 6:
- 2.362"
- Crank Marking "2"
- Block (Tunnel) "1"
Main Journal 7:
- 2.362"
- Crank Marking "1"
- Block (Tunnel) "2"
So all are pretty much the same except 6 and from my measurements, what's stamped doesn't look like reality.
At any rate, all bearings are marked 3 and fit what the TSRM recommends.
Cam Clearances:
Exhaust Side:
no 1
- .29mm
- .28mm
no 2
- .33mm
- .31mm
no 3
- .40mm
- .35mm
no 4
- .43mm
- .34mm
no 5
- .33mm
- .34mm
no 6
- .33mm
- .31mm
Intake Side:
no 1
- .20mm
- .20mm
no 2
- .23mm
- .25mm
no 3
- .31mm
- .33mm
no 4
- .28mm
- .26mm
no 5
- .28mm
- .24mm
no 6
- .28mm
- .26mm
I noticed all valve faces and seats were in really good shape, except for the carbon buildup. There wasn't any pitting that I could see and the machining marks on the surfaces were still visible. All in all, way better shape than my 5m when I did the valves about 2 years ago.
What blew me away though was how much carbon buildup there was in the exhaust ports. When I got the valves out, I immediately knew why! The valve seals were completely gone. there was no rubber left on most of them and in some cases, the little retainer springs were even missing! This thing must have used as much oil as petrol!
Pics later...