Finished my battery relocation with cutoff switch and fuel pump rewire (PICS)

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Enraged

A HG job took HOW long??
Mar 30, 2005
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can you post a diagram of the proper way to do it? this thread is a bit confusing, and i will be relocating my battery in the next few days (NHRA-approved batt box, switch, etc)
 

tlo86

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Jul 24, 2005
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Enraged said:
can you post a diagram of the proper way to do it? this thread is a bit confusing, and i will be relocating my battery in the next few days (NHRA-approved batt box, switch, etc)

no way! that would be too progressive! people need to argue about it a bit more.
 

yaitsme

Beach Bum
Mar 2, 2006
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Well I'm guessing there's just too many ways to get it right & 10x that many ways to get it wrong.

... here's a diagram for you.

*deleted now that there's some real diagrams*


I'll let y'all work out fuse/breaker ratings and wire gauges amongst yourselves!

:biglaugh: :naughty: ... yes - I'm trying to be sarcastic again ... I know it doesn't translate well into 'messageboard'.
 
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NewWestSupras

SoupLvr
Mar 1, 2006
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I don't know anything about wiring, so it sure looked good to me. Jetjock would you be kind enough to make a diagram of the way you'd design it? (you could make a sticky...) I'd like to relocate my battery as well. But after this discussion, I'd sure like a schematic from a pro.
 

joliroger4

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Apr 4, 2005
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jetjock said:
I don't understand what he did? Lol. This from a guy who gave him guidance but didn't mention anything about where to put the CB. A minor oversight that eh?

What's amazing is you apparently can't read a simple schematic. I see an unswitched feed from the battery to engine compartment so how is power to everything lost upon disconnect? When a crash induced short occurs behind the CB that conductor (run through the car's interior no less) will burn (or the battery will explode) until current flow ceases and no amount of pounding on his disconnect switch will stop it. That feed alone negates the entire point of having a disconnect. Not to mention all the other stuff wrong ie; neither feed has overcurrent protection at the source and the circuit is ass backwards from the way this and just about every other car I've seen is designed.

Have you been dealing with electricity for over 40 years? Are you a formerly licensed electrician turned BSEE with 28 years experience designing electrical systems for machinery far more complex than cars? How about 20 years of working on aircraft electrical systems? That abortion may "work" but don't tell me it's safe or right because a first year trade school student can see it's not. He/you did it wrong. Period. That is all.

I simply answered the questions he asked me and he never asked where to put the breakers. He also didn't ask me how to turn a screw driver, so I assumed he had both those issues covered. I dont care what your qualifications are, this has nothing to do with who you are, so don't make it about you. The alternator and the battery are on one side of the switch, the rest of the car is on the other in our "abortion." This isn't that difficult to understand. The car shuts when you flip the switch which is what NHRA requires and it will be breakered properly shortly so in the event of a crash, the car will be safe. Real NHRA techs have been inside and out of my truck and actually took the time to understand what was done. The car is done right and NHRA agrees with me as well as sound performance. If you can drop qualifications I guess i can drop names. I guess everyone else who runs a single pole switch wired their car wrong too, being this is the commonly NHRA accepted method to wire a single pole switch.

By your posts earlier saying

"it looks like that cut off switch only cuts off the starter. Isn't it supposed to kill all power?"

"I still don't see how the switch cuts off everything"

"how is power to everything lost upon disconnect?"

"I see an unswitched feed from the battery to engine compartment so how is power to everything lost upon disconnect?"

you displayed how you obviously were clueless as to how this was wired but felt it necesarry to tell him what he did wrong still. I agree with you about what can happen if he crashes, which is why he is fixing up the breakers. I still dont think you have an understanding of what was done here. This will be my final attempt at showing you how the alternator and battery are disconnected from the rest of the car. I have tried to make this as simple as possible for you. If you can't understand this, I give up.

jetjock.jpg
 
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Kckazdude

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Mar 16, 2007
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That power wire running from the battery to the alternator. See how it isnt connected to the switch? Thats the part we are all telling you is wrong. I am gld that when the switch is hit that it kills the car. Hooray actually. Doesnt make it right however. That single wire still has a very greart potential for a fire hazard in the event of a crash or vibration induced short.
 

Kckazdude

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Mar 16, 2007
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The point of a battery disconnect switch is to disconnect all power from the battery. Not all power except the alternator supply.
 

joliroger4

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The point of the switch is to disconnect all power from the rest of the car. So I ask again, how else can you wire a single pole switch to stop all electrical functions.

NHRA Rules

"This cutoff must be connected to the positive side of the electrical system and must stop all electrical functions, including the magneto ignition."
 

jetjock

creepy-ass cracka
Jul 11, 2005
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Redacted per Title 18 USC Section 798
^ That's a good start.

I give up. It's not my car or life. Not that NHRA rules should take priority when doing anything but the amusing part of this whole thing is the project could've been done with only one wire and been in compliance with the rule. That he needlessly has two wires and it's still not right is what blows me away.
 

figgie

Supramania Contributor
Mar 30, 2005
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http://www.dapa.org/jhpages/jhandracing19.htm

jahndracing said:
Power Shut-off Switches For Rear Mounted Batteries

NHRA rules specify that a 12 volt power shutoff (master disconnector) switch be installed if the battery is relocated to the rear of the vehicle. The switch is to be located in the positive wire close to the battery and easily accessible from the outside rear of the vehicle. This rule is intended to allow drag strip safety personnel to immediately shut down a vehicle in case of an accident. The NHRA rules state that the switch shall stop all electrical functions in the vehicle. A literal interpretation of the rule means the engine should immediately stop running when the switch is opened and some tracks enforce that requirement. Unfortunately, the engine on any vehicle equipped with a standard operation GM Delco alternator will not stop when the battery is disconnected. Once energized, the alternator will provide more than enough power to operate the ignition system and keep the engine running without a battery, even at a slow idle. (Have you tried yours?)

A master disconnect switch that has two sets of contacts (Double Pole -- Single Throw) can be used to meet the requirements on all GM vehicles utilizing alternators with external field wiring. The battery positive cable is connected across the set of high current contacts on the dual switch, and the "field" wiring for the alternator is opened and switched through the second set of contacts. Actuation of this switch removes power from both the battery and the field winding of the alternator causing the alternator to stop charging, and the engine will immediately stop.

To install the two pole master disconnect switch, perform the following steps, and then follow steps appropriate for the type of alternator you have:

1. Install the switch on the outside rear of your vehicle.

Fabricate a short section of battery cable and disconnect between the positive battery terminal and one large stud of the switch.

Connect the battery cable (running to the front of the vehicle) to the second large stud. Use brass crimp type connectors for the battery cable and crimp them with a hammer and small drift or punch. Carefully insulate both terminate with shrink sleeving.

2. Alternators with internal regulators:

Internal regulator units have the Field (F) terminal permanently connected to 12V. On these vehicles, cut the field wire (normally dark blue) between the alternator terminal (marked F and/or 2) and where the wire disappears into the wiring loom on top of the engine. Connect a new 14 gauge wire to the wire from the alternator field terminal, and route it to the rear to the new master disconnect switch. Connect the new extended field wire to one of the small studs using a ring connector either crimped on or soldered to the wire. Carefully insulate the cut end of the original field wire on top of the engine and tuck it into the wire loom.

Fabricate a short jumper using the same type wire and connect it between the second small stud and the large stud that is connected to the battery cable noted in step 1.B. (cable running to the front).

3. Alternators with external regulators:

The external regulator provides voltage varying from 0 to 12.4 volts to the Field terminal on the alternator. The circuit (dark blue wire) from the regulator Field terminal to the alternator Field terminal must be opened/closed by the new disconnect switch.

Cut the wire between the alternator field terminal and where it disappears into the wiring loom on top of the engine. Connect the alternator field wire to a new 14 gauge wire and route it to the rear of the disconnect switch. Cut the Field wire between the regulator field terminal and where the wire disappears into the wiring loom. Connect a second new 12 or 14 gauge wire to the regulator field wire and route it to the disconnect switch. Connect the new wire from the alternator field terminal to either of the small studs and the wire from the regulator field terminal to the remaining small stud on the disconnect switch. All connections should be crimped and/or soldered and insulated.

The net result of these wiring changes provides exactly the same voltage to the starter and alternator field as does the factory wiring when the master disconnect switch is in the "ON" position. When the switch is "OFF", the battery is disconnected from all circuits, the alternator stops charging and the engine immediately quits. There are no current surges that might damage an ignition system, and all power is disconnected from the master switch to the front of the vehicle.

Many commercial items of off road equipment, and industrial in-house freight moving equipment, use the double pole master disconnect switch. Cole Hursee Company makes a double pole switch that meets all the NHRA requirements under their Part Number 75904-01. It is weather resistant, has a manual operated level (no Key lock), and is rated 1000 amps intermittent, 150 amps continuously, through the large studs, and 20 amps continuous through small studs. An ON/OFF plate should be ordered with the switch. Other companies undoubtably make similar switches, so check with material handling or earth moving equipment dealers. Thanks to fellow racers Gary Carnivale, Kevin Kirk and Don Green for help in resolving a method to meet NHRA rules and in identifying the switch.

Self-energizing alternators (one wire alternators) have no field connection to open. In order to meet the NHRA requirement to kill the engine with the master disconnect switch, the alternator out-put must be disconnected from the vehicle electrical system in the front of the vehicle and routed to the battery positive terminal on the disconnect switch. When the switch is in the "ON" (normally closed) position, the alternator charges the battery and power is distributed through the battery positive cable through the solenoid. When the disconnect switch is turned "OFF" (opened), both the battery and alternator outputs are disconnected from the ignition system (and all other systems) and the engine automatically quits. A single pole high current disconnect switch is satisfactory in this case. Although this change will meet the NHRA requirement, a minor safety concern remains. The alternator output wire from the battery to the alternator retains 12V even when the switch is opened. Hot Rod Magazine discussed a more elaborate version of this modification in the June 1996 issue.

If you know of more NHRA approved methods to immediately kill the engine when the disconnect switch is switched "OFF" while using a functional Delco charging system, please contact me and I will pass it on to other readers. Any device or operation that requires the driver intervention at any time will violate the NHRA intent, because the driver will be unable to do so if incapacitated in an accident.

I hope you guys really understand that NHRA specs is for outside of the car. Because if you are passed out and the rear end is crunched to the point of the hatch not opening...................

p.s. he has pretty pictures for all to look at.

btw we have this in our car.

b-1-alt.gif


more

http://www.timskelton.com/lightning/race_prep/weight/battery_relocate.htm
 
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MK3Brent

Very expensive....
Aug 1, 2005
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figgie said:
http://www.dapa.org/jhpages/jhandracing19.htm



I hope you guys really understand that NHRA specs is for outside of the car. Because if you are passed out and the rear end is crunched to the point of the hatch not opening...................

p.s. he has pretty pictures for all to look at.

btw we have this in our car.



more

http://www.timskelton.com/lightning/race_prep/weight/battery_relocate.htm


Read his posts.
The switch is going to be moved to his tail light I believe.
 

joliroger4

Flying Dutchman Pilot
Apr 4, 2005
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That wouldn't comply with the rule, you are only killing the efi system. I interpret all electrical functions as not just the EFI system, but the entire car. If a tech sees the tiny gauge wire on the large switch lugs he would most likely give you a problem. Besides, assuming you put your battery in the trunk, you would still need at least two wires running from the hatch, one for the battery hot and at least one to run up to B+, assuming you could pick up switched power in the hatch somewhere and use it to trigger a relay to run power up to B+. Doesn't comply, just as many wires, a lot less safe and you had to add a relay.

The double pole switch works great, that is an option if you dont want to use a single. At the time I did my grey car the double pole switch wasn't as available and I already saw how people were using the single poles. Summit now sells the double pole. A few years ago it was only a company in MA that had an NHRA approved one.
 

Kckazdude

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Mar 16, 2007
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Lets all think beyond NHRA for a moment. We are all focusing too hard on this rule and missing the real point of the matter. When relocating a battery to the rea of the car, the first issue to deal with is venting of the gas. Even using a gel battery, you still have a smaller amount of gas to vent. If using a lead/acid battery you need to deal with leakage as well. A marine battery box that is properly installed will fit both requirements.
The next point of concern is the actual power wiring. First point of concern is you will be running a high amount of current through this wire. Figure a constant 80A with spikes upwards of 150A. With this much amperage and the length of wire I would suggest 2ga wire. 1ga would be even better, 1/0 ga is my personal preference. Then think about the routing of this wire. Personally I wouldnt want to share the driving compartment with this wire. As long as the wire is protected from chaffing any metal with rubber grommets and wire loom it can be routed wherever you desire. You will also want to anchor this wire to the body of the car so it isnt moving around unnessarily. The rule for this is the more secure the better.
Once the wire is routed you want to think about safety. If anything should go wrong with this wire there needs to be a way to kill power going through it fast. A circuit breaker or fuse with proper amp rating within 12 inches of the battery needs to be installed.
Once these concerns are taken care of you can then work on the safety rules of NHRA.
 

Kckazdude

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Mar 16, 2007
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Ummm...That is a typical GM wiring diagram and charging system.

*edit*
I cant access the TEWD from here at work. The 'F' terminal is refering to the feild wire. I beleive on our cars this is controled through the PCM.
 

figgie

Supramania Contributor
Mar 30, 2005
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screaminglemon said:
so im checking the TEWD and i dont see "F" terminal on our alternator. could it be the "IG" (B-Y) wire? so interupting that wire will stop alternator output?

The IG pin is what supplies the Alternator's regulator voltage that without it, the alternator would not work. So in other word, yes.
 
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