can you post a diagram of the proper way to do it? this thread is a bit confusing, and i will be relocating my battery in the next few days (NHRA-approved batt box, switch, etc)
Enraged said:can you post a diagram of the proper way to do it? this thread is a bit confusing, and i will be relocating my battery in the next few days (NHRA-approved batt box, switch, etc)
tlo86 said:no way! that would be too progressive! people need to argue about it a bit more.
jetjock said:I don't understand what he did? Lol. This from a guy who gave him guidance but didn't mention anything about where to put the CB. A minor oversight that eh?
What's amazing is you apparently can't read a simple schematic. I see an unswitched feed from the battery to engine compartment so how is power to everything lost upon disconnect? When a crash induced short occurs behind the CB that conductor (run through the car's interior no less) will burn (or the battery will explode) until current flow ceases and no amount of pounding on his disconnect switch will stop it. That feed alone negates the entire point of having a disconnect. Not to mention all the other stuff wrong ie; neither feed has overcurrent protection at the source and the circuit is ass backwards from the way this and just about every other car I've seen is designed.
Have you been dealing with electricity for over 40 years? Are you a formerly licensed electrician turned BSEE with 28 years experience designing electrical systems for machinery far more complex than cars? How about 20 years of working on aircraft electrical systems? That abortion may "work" but don't tell me it's safe or right because a first year trade school student can see it's not. He/you did it wrong. Period. That is all.
jahndracing said:Power Shut-off Switches For Rear Mounted Batteries
NHRA rules specify that a 12 volt power shutoff (master disconnector) switch be installed if the battery is relocated to the rear of the vehicle. The switch is to be located in the positive wire close to the battery and easily accessible from the outside rear of the vehicle. This rule is intended to allow drag strip safety personnel to immediately shut down a vehicle in case of an accident. The NHRA rules state that the switch shall stop all electrical functions in the vehicle. A literal interpretation of the rule means the engine should immediately stop running when the switch is opened and some tracks enforce that requirement. Unfortunately, the engine on any vehicle equipped with a standard operation GM Delco alternator will not stop when the battery is disconnected. Once energized, the alternator will provide more than enough power to operate the ignition system and keep the engine running without a battery, even at a slow idle. (Have you tried yours?)
A master disconnect switch that has two sets of contacts (Double Pole -- Single Throw) can be used to meet the requirements on all GM vehicles utilizing alternators with external field wiring. The battery positive cable is connected across the set of high current contacts on the dual switch, and the "field" wiring for the alternator is opened and switched through the second set of contacts. Actuation of this switch removes power from both the battery and the field winding of the alternator causing the alternator to stop charging, and the engine will immediately stop.
To install the two pole master disconnect switch, perform the following steps, and then follow steps appropriate for the type of alternator you have:
1. Install the switch on the outside rear of your vehicle.
Fabricate a short section of battery cable and disconnect between the positive battery terminal and one large stud of the switch.
Connect the battery cable (running to the front of the vehicle) to the second large stud. Use brass crimp type connectors for the battery cable and crimp them with a hammer and small drift or punch. Carefully insulate both terminate with shrink sleeving.
2. Alternators with internal regulators:
Internal regulator units have the Field (F) terminal permanently connected to 12V. On these vehicles, cut the field wire (normally dark blue) between the alternator terminal (marked F and/or 2) and where the wire disappears into the wiring loom on top of the engine. Connect a new 14 gauge wire to the wire from the alternator field terminal, and route it to the rear to the new master disconnect switch. Connect the new extended field wire to one of the small studs using a ring connector either crimped on or soldered to the wire. Carefully insulate the cut end of the original field wire on top of the engine and tuck it into the wire loom.
Fabricate a short jumper using the same type wire and connect it between the second small stud and the large stud that is connected to the battery cable noted in step 1.B. (cable running to the front).
3. Alternators with external regulators:
The external regulator provides voltage varying from 0 to 12.4 volts to the Field terminal on the alternator. The circuit (dark blue wire) from the regulator Field terminal to the alternator Field terminal must be opened/closed by the new disconnect switch.
Cut the wire between the alternator field terminal and where it disappears into the wiring loom on top of the engine. Connect the alternator field wire to a new 14 gauge wire and route it to the rear of the disconnect switch. Cut the Field wire between the regulator field terminal and where the wire disappears into the wiring loom. Connect a second new 12 or 14 gauge wire to the regulator field wire and route it to the disconnect switch. Connect the new wire from the alternator field terminal to either of the small studs and the wire from the regulator field terminal to the remaining small stud on the disconnect switch. All connections should be crimped and/or soldered and insulated.
The net result of these wiring changes provides exactly the same voltage to the starter and alternator field as does the factory wiring when the master disconnect switch is in the "ON" position. When the switch is "OFF", the battery is disconnected from all circuits, the alternator stops charging and the engine immediately quits. There are no current surges that might damage an ignition system, and all power is disconnected from the master switch to the front of the vehicle.
Many commercial items of off road equipment, and industrial in-house freight moving equipment, use the double pole master disconnect switch. Cole Hursee Company makes a double pole switch that meets all the NHRA requirements under their Part Number 75904-01. It is weather resistant, has a manual operated level (no Key lock), and is rated 1000 amps intermittent, 150 amps continuously, through the large studs, and 20 amps continuous through small studs. An ON/OFF plate should be ordered with the switch. Other companies undoubtably make similar switches, so check with material handling or earth moving equipment dealers. Thanks to fellow racers Gary Carnivale, Kevin Kirk and Don Green for help in resolving a method to meet NHRA rules and in identifying the switch.
Self-energizing alternators (one wire alternators) have no field connection to open. In order to meet the NHRA requirement to kill the engine with the master disconnect switch, the alternator out-put must be disconnected from the vehicle electrical system in the front of the vehicle and routed to the battery positive terminal on the disconnect switch. When the switch is in the "ON" (normally closed) position, the alternator charges the battery and power is distributed through the battery positive cable through the solenoid. When the disconnect switch is turned "OFF" (opened), both the battery and alternator outputs are disconnected from the ignition system (and all other systems) and the engine automatically quits. A single pole high current disconnect switch is satisfactory in this case. Although this change will meet the NHRA requirement, a minor safety concern remains. The alternator output wire from the battery to the alternator retains 12V even when the switch is opened. Hot Rod Magazine discussed a more elaborate version of this modification in the June 1996 issue.
If you know of more NHRA approved methods to immediately kill the engine when the disconnect switch is switched "OFF" while using a functional Delco charging system, please contact me and I will pass it on to other readers. Any device or operation that requires the driver intervention at any time will violate the NHRA intent, because the driver will be unable to do so if incapacitated in an accident.
figgie said:http://www.dapa.org/jhpages/jhandracing19.htm
I hope you guys really understand that NHRA specs is for outside of the car. Because if you are passed out and the rear end is crunched to the point of the hatch not opening...................
p.s. he has pretty pictures for all to look at.
btw we have this in our car.
more
http://www.timskelton.com/lightning/race_prep/weight/battery_relocate.htm
figgie said:http://www.dapa.org/jhpages/jhandracing19.htm
btw we have this in our car.
more
http://www.timskelton.com/lightning/race_prep/weight/battery_relocate.htm
screaminglemon said:so im checking the TEWD and i dont see "F" terminal on our alternator. could it be the "IG" (B-Y) wire? so interupting that wire will stop alternator output?