Weather is warmer, I pulled the trans AGAIN and installed the converter to the flexplate and ran the motor.
No vibration felt. Rules out balance of the converter and the likelihood of the converter spinning off center from the motor from excessive pilot runout.
At this point i feel it has to be alignment of the trans to the motor. Im bringing the converter to a local converter shop tomorrow to have the snout double checked for runout along with the pilot. I seriously doubt the pilot is off because it would have offset the converter causing an imbalance that would have been felt when i ran the engine with the converter bolted up.
I am probably going to send the adaptor plate to ATI to have them check the alignment of the dowel pins and bolt holes.
The only other thing i have to report is .015 runout of the flexplate just inside of the converter mounting holes. I also measured .025 runout on the snout of the converter when bolted to the motor, BUT when i spun the converter 180 on the flexplate and remounted, the runout changed significantly leading me to believe i was seeing flexplate runout moreso then converter snout runout.
I really hope i can drive my car this year. Fuckin GM parts! :: angry ::