http://www.mkiiitech.com/forums/viewtopic.php?t=130
This was discussed abit in another thread. I want to share the info I've found out about it. Also put up some link to the stuff.
Now in the below article originally posted by ma71supraturbo, they increased the Z's chassis rigidity by 40% using the 2lb mix. Shawn dude (in the old thread) said that filling the tunnel between the rear strut towers was an amazing difference. I believe he was using the 2lb mix also. Now check out the following link,
http://www.shopmaninc.com/foam.html . Compare the physical properties of the 2lb foam to say, the 8lb foam or even the 16lb pound foam. The 16lb foam is 1500% stronger than the 2lb mix. You are ramping up from a 50psi flexural strength to a 750psi flexural strength. Can you imagine the chassis filled with that?
Some important notes that have been left out of the other thread and in the below article. DO NOT try and contain this stuff. You need to have relief holes every couple inches for this stuff. Just tape off the surrounding area so it is easy to clean up. It turn out the boat folks deal with this stuff all the time. I've been lurking their forums finding out about this stuff. What happens when you don't have relief holes? The foam WILL bend/bust/break whatever you are pouring it in. The best story I read applies directly to us. On of the boat guys pour this stuff into his car's chassis to strengthen it. He did not have relief holes. The chassis was twisted and busted beyond repair!
Fortunately pretty much all the places we can pour this in to strengthen our chassis have holes already, so we're relatively safe. However if you were thinking of welding those holes over, think again.
Here are some links to buying foam that I have found.
3M's application
http://www.shopmaninc.com/foam.html
http://www.betterfoam.com/one/1ComponentStraw1.html