Fixed the vaccum leak - taking intake manifold when engine in the car ... what a pain.
Got the car washed today for the first time in 2 years:
Now of course ... new problem. Engine and Turbo combo were working great for more than 2 years. Turbo is GT35R (dual ball bearing). Ever since i boosted for the first time after transferring the perfectly working engine and turbo in the track chassis - car is smoking a lot - blue smoke. Symptoms are:
- almost always generates blue smoke at engine start-up ,after it was sitting for at least 1 minute.
- almost never generates blue smoke on cold start
- smokes at WOT and high boost ,so far the smoke does not appear to be cumming from the wastaGate discharge pipe - only from the tail pipe.
Done the following:
- Removed spark plugs ,they all look great.
- Removed turbo oil return pipe ,added extra oil and let the car run with the return pipe drained into plastic tube. Does not appear to make any difference ,still smokes.
- Turbo is clocked at around 10 degrees ,compensated for that by jacking the left side of the car - still smokes.
- Drove the car for 15-20 miles ,with a lot of WOT and brake boost. Smokes like crazy after boosting ,but as the time passes and the car idles smokes goes away. After next engine restart ,smoke comes back...
- Removed muffler ,replaced with known good one (oil free) - no improvement.
I'm pretty sure that the issue is with the turbocharger ,possibly a blown hot side ( exhaust) turbo seal on GT35R ,. Contacted ATP and they are claiming that dual ball bearing turbos can't be operational when the seal is blown. Once the seal is gone (they are claiming) the turbo would have "excessive shaft-play" resulting in turbine wheel rubbing against the housing. That all sound weird to me...
At this point I have no further trouble shooting steps left (other than converting to N/A :yikes: ) - any input will be greatly appreciated.
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