Aftermarket CT26 Manifold

DegreE

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Are there any aftermarket exhaust manifolds that bolt up to the ct26 and still allow me to keep all the factory hardware? (oil lines, coolant lines, IC piping, DP)
 

Supracentral

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DegreE;950260 said:
Are there any aftermarket exhaust manifolds that bolt up to the ct26 and still allow me to keep all the factory hardware? (oil lines, coolant lines, IC piping, DP)

Not that I'm aware of. I guess my question would be why would you want such a thing?

The CT-26 (modded or not) is already outflowed by the factory manifold.

The internal wastegate design is shit, the oil/water feed & return line design is a royal pain in the ass. Why would you spend the money upgrading a mainfold designed for an "oddball" turbo that, when compared against just about everything else out there, sucks?
 

Supracentral

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DegreE;950267 said:
I'm doing NA-T and I don't want to get into custom oil lines and IC pipes just yet.

So in other words, the CT26 is garbage?

Well "garbage" might be a bit too strong of a term.

It's "severely limited". The turbo is only good for about 16 psi on our motors before you are overspinning it. It's generally accepted that it's undersized for it's original application to start with. At 16 psi the tend to not last long. The shaft is too thin to really support any considerably larger wheels, etc. Ask MDC about this, he can tell you all of the challenges that this turbo has.

Don't get me wrong. I run an upgraded CT-26 (57 trim) on my daily driver MKIII. I run it simply because it allowed me to keep stock everything (including the manifold) and a bolt on 3" downpipe and still reach my power goals for that particular car.

I guess my point is if you are going for an aftermarket manifold, also upgrade to a standard T-4 flanged turbo and you've got everything you need to support just about any other power level you could want to run.
 

DegreE

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Well, I'm not looking for alot of power. I'm just doing a Cometic headgasket and ARP studs, then I'm just bolting everything up and running the GTE harness and ECU. So as far as boost, I'm not looking to go over 10lbs. Basically doing bolt-ons. I already bought a 3" DP and currently looking for an elbow and I'm shopping around for hard IC pipes and BOV. I'm keeping the stock IC.
 

IwantMKIII

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Supracentral;950271 said:
The shaft is too thin to really support any considerably larger wheels, etc. Ask MDC about this, he can tell you all of the challenges that this turbo has.

Just to clear things up here.....I remembered this post from rather recent thread....from MDC himself FYI ;)

You're not going to get one because most of the people who have responded in this thread have NFI or clue about what they are talking about.


Quote:
Originally Posted by thebullshitbrigade
"Ct shafts are weak and snap from 60-1 compressor wheels....

STOP THIS HEARSAY BULLSHIT RIGHT NOW, IT WON'T BE TOLERATED

Im serious people. Stop the rumor mill(s). If you don't know, don't say it or post it.

The ct26 shaft (nose) is larger than the to4E / to4b shaft that the 60-1 came on straight from Garrett.

Stop spreading bullshit facts that you dont' know about.

What kills a ct26 60-1 is two things:

1.) Unbalanced assembly. This is because most balancing systems are a heinz based system. Trying to balance a ct26 turbine with this compressor wheel is a real shot in the dark as Heinz doesn't give you calibration codes for such a combination.

2.) The 60-1 wheel flows more air than the stock ct26 housing was designed for. This leads to compressor surge. Compressor surge = death.

Now stop posting ignorance!

Oh, and the TheNewRed, don't even think about cryotreating that shaft unless you want it to do some funky stuff....
 
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Supracentral

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No shit. I stand corrected. Jon definitely knows more about this turbo than I.

However I stand by the remainder of the post. Whatever the reasons for the turbo's limits, it's limited and you can't make "real" power on one. You certainly won't outflow the stock manifold with it.
 

IwantMKIII

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Supracentral;951325 said:
No shit. I stand corrected. Jon definitely knows more about this turbo than I.

However I stand by the remainder of the post. Whatever the reasons for the turbo's limits, it's limited and you can't make "real" power on one. You certainly won't outflow the stock manifold with it.


to help clear things up for the ultra ignorant/those with a complete lack of common sense that tend to float around on the site, ive edited my post ;)
 

Supracentral

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MDCmotorsports;951338 said:
Mike: To add - the oiling design and system of the ct26 is got to be the shitty-est ever mass produced.

But yes, the shaft really isn't the problem, its the wheel attached to it. ;-)

I guess in the end it amounts to the same thing however. You put bigger wheels in them, they (in my experience) 'tend' not to last.
 

IwantMKIII

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MDCmotorsports;951338 said:
Mike: To add - the oiling design and system of the ct26 is got to be the shitty-est ever mass produced.

But yes, the shaft really isn't the problem, its the wheel attached to it. ;-)

can you please expand on this, im curious. Educate away! Also, if you do decide to, it may be a good idea for someone to make it a sticky depending on how in depth your willing to go of course. Maybe a thread something along the lines of Myths of the CT-26: Busted! or just Ct-26 facts as topics like these (oiling issues, truth behind the upgrade reliability etc) tend to come up A LOT that i notice.
 

MDCmotorsports

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IwantMKIII;951348 said:
can you please expand on this, im curious. Educate away! Also, if you do decide to, it may be a good idea for someone to make it a sticky depending on how in depth your willing to go of course. Maybe a thread something along the lines of Myths of the CT-26: Busted! or just Ct-26 facts as topics like these (oiling issues, truth behind the upgrade reliability etc) tend to come up A LOT that i notice.


The Hitachi designed oiling system relies on the oil feed and oil return on the same flange surface.

This makes oil pressure into the turbo dependent on the oil feed & return gasket to stay intact.

If the gasket fails, then oil makes it way directly into the return, and the turbo never sees pressure.

The other problem with the oiling system is the oil feed is on the bottom of the bearing housing.

When the car is shut off, all the oil has a tendency to drain back into the feed line.

On most t4 style setups where the feed is up top (Garrett, Mitsu, Holset etc), there is a level of residue oil so to speak to where the turbo at least sees some oil on initial startup.
 

IwantMKIII

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MDCmotorsports;951368 said:
The Hitachi designed oiling system relies on the oil feed and oil return on the same flange surface.

This makes oil pressure into the turbo dependent on the oil feed & return gasket to stay intact.

If the gasket fails, then oil makes it way directly into the return, and the turbo never sees pressure.

The other problem with the oiling system is the oil feed is on the bottom of the bearing housing.

When the car is shut off, all the oil has a tendency to drain back into the feed line.

On most t4 style setups where the feed is up top (Garrett, Mitsu, Holset etc), there is a level of residue oil so to speak to where the turbo at least sees some oil on initial startup.


Thanks for the info :icon_bigg
 

GrimJack

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sneakypete;951481 said:
what about a stock location tubular manifold for bolt-on turbos?
Same problem, essentially. Why would anyone buy a bolt-on turbo and manifold, when for virtually the same money you can have a real turbo and manifold?

The guy who develops this will get a few purchases from people who purchased one at a time, but not enough to warrant the R&D work.
 

sneakypete

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GrimJack;951517 said:
Same problem, essentially. Why would anyone buy a bolt-on turbo and manifold, when for virtually the same money you can have a real turbo and manifold?

The guy who develops this will get a few purchases from people who purchased one at a time, but not enough to warrant the R&D work.

so are you suggesting bolt-on turbos arent "real" turbos? i understand that a lot of the cost thats included in the price of the bolt-on turbos is from the r&d to get it to fit in the stock location. but myself and im sure others would disagree with you. there are some very impressive set-ups out there. and i think that a nice manifold would be a great addition to those of us and they should sell.
just my .02
-pete
 

Dan_Gyoba

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It's not a matter of whether a bolt on is a "real" turbo or not, it's a matter of who buys the bolt-on turbos, and how many of them would also buy a manifold for it.

I'm considering a bolt-on turbo as a preference to a CT-26 upgrade. For me, that's about as far as I'm willing to go, and that's so that I don't need to buy a manifold, plus the wastegate, and the rest of the paraphanelia that a more generic turbo would entail.

Now maybe just maybe, once I get that turbo in, I'll decide that the manifold is the next logical step, but I'm pretty sure that if I want to upgrade that manifold, I'll also want to be getting rid of the internal wastegate. After all, if I'm figuring on exhaust flow as being the performance restriction at this point, then an external wastegate only makes sense, and then I might as well go to the generic turbo as well.

In short, there's not really any money in it for to develop such a product.