mirage83;1152162 said:
Related question and issue... has anyone ever found any sign of metal fatigue or stress-fractures in their Supra body which could be attributed to this flex/twist?
This is exactly what got me started on my entire spot welding marathon in the first place.
The formost front brace that run side to side in front of the egine rad and justbehind your intercooler on my car had popped it's spot welds on on side of the car, can't remember if it were right or left. Anyways, I noticed this when I had the rad out and was in the process of taking the motor out for what originally was going to be a fairly in depth paint refresh for the first time in it's life, yes I am the original owner of my red 1990 supra!
Well I leaned in and had to pull myself up and then put my knee on that crossmember when I thought to myself, "Why the hell does this feel so wobbly", After some very detailed and very close inspection of the entire car I came to the conclusion that many spot welds throughout the car had released and they would only lead to the flex situation getting worse and worse of course.
My car has never seen a snow flake in it's life, as a matter of fact it rarely has ever seen rain. There isn't even the slightest spot of surface rust top or bottom on the entire beast and the only reason I was repainting is the trim (plastic pieces) had started to fade. So this was a fair weather car only and the body itself probasbly only has about 130,000Km on it or so. HOWEVER, pretty much all of that mileage was with a 600ish RWHP with the roof off pretty much all the time.
And an uncountable amount of 1/4 mile runs (pretty much weekly, my brother an I are very competitive and he's a nissan 300zx guy, no he only ever beat me once and that was only by a 10th of a second but to be fair I was only running on 4 cylinders at the time BHG, irradium plug in 6 dropped electrode into cylinder and 5 plug cracked in half from I assume the thermal shock of water in it's hot cylinder during a full boost run just previously)
I believe the torque of the motor and "spirited" driving around the mountains and town here (always within local speed limits and laws of course though :sarcasm
to be the cause of my spot weld failure over time.
If you do decide to go through all the welds and double them up in your road sled you must be
VERY CAREFUL not to weld more than 1 weld in one area at a time, and even then keep your air hose close with the blower and cool that puppy the second you finish the weld. I've heard horror stories (and fully believe them) and people welding to many in one side or area or even worse doing seam welds and ending up with badly twisted cars. Or cars that litterally break themselves up from the heat stresses of the welds during any kind of bump or slight stress to the body.
However, without any type of strut braces at all I honestly believe I have a stuiffer and better handling ride because of the welding, it's hard to descibe, but the crispness is substantal even over when the car was new. It's like driving with the roof on even when you have it off.
Maybe I should write up a howto from my experience of diagnosing and resolving/improving this problem. I'm betting more people have a bigger problem than they realize simply due to the fact it's easy to forget how crisp the ride why so long ago when they first got their car. The welds go so slowly and naturally you justy get used to it without realizing how good it used to be. I really did notice body flex but had forgotten how good it used to be before.
My sled in the red supras thread. I'll post some spot weld pics if there is interest.
http://www.supramania.com/forums/showthread.php?t=33184&highlight=supras+thread&page=22