Look dude... how can you bash on the rebuilds when you haven't even seen what happen. Humm Interesting if it was all tolerances how is it that ALL the BIG MK3 guys are using automatics in the drag cars and everyone with any worth of a drag tire and hard launch is breaking them (cars over 600whp).
Dude I have rebuild multiple transmissions some on way faster cars than the supra and none have had any problems unless pushed past the limitation of the parts... T56- input shaft, 4/3 shift forks... for example,... There is a time when no mater what you do the damn thing will break!!!
One of my friends has owned a transmission repair shop for over 40 years now and he has plenty of good advice and acctual experience in racing. So you keep talking your shit cause you read something somewhere or you heard someone say something about it... (Park Auto Transmissions, North Olmsted, OH... ) go ahead and call him. Another one is Tym Switzer ( Switzer Performance Innovation.) call him too ( although I doubt he would give you the time of day if he didnt know you). Street Stangs in Lagrange OH.... I have done some sort of work for them and Iv been working for a VW for over ten years and Im well respected by plenty of people so really you gonna tell me Im doing it all wrong cause you havent seen my work or even met me.
On a build that would not go past 400Whp yeah you dont have to blueprint the transmission. No wear = No wear = Decent clearance. NOW YOU SHOW ME A PART IN THE R154 THAT SHOWS NO WEAR, IS OUT OF SPEC, AND CAUSED THE TRANSMISSION TO FAIL.
The only critical measurement is run out on the shafts !!!! that NEEDS TO BE CHECKED EVERY TIME!!!
Majority of the clearances in the R are preaty loose to begin with and clearances only serve one purpose to make sure you have decent lubrication. Its a damn truck transmission not a art work. If you ask me it is actually very outdated and not wort a dime in my book.
The kid has issues with the sinchros its not like the transmission had catastrophic failure.