supradjza80;1464589 said:
sorry, but cutting a spring does not affect the spring rate of a linear spring rate spring. I have seen that said multiple times in this thread and it is not true. You could cut a linear spring in the middle and both pieces would still have the same spring rate (lbs/in or kg/mm).
Cutting a spring of linear or progressive design changes the spring rate. its just easier to recalculate the new rate on linear springs.
Say you have a linear spring thats 10 inches long with a linear spring rate of 10lbs/inch and a coil spacing of 1 coil per inch.
When you put 10 pounds of compression force on the spring, all of the coils will collectively deflect untill the springs overall length is 1 inch shorter then to begin with. (9 inches)
One coil of the spring has deflected a total of .1 inches, over the course of 10 coils equals a total deflection of one inch for the 10 pound load.
Say you cut the spring in half. There would be 5 coils and the rate would change to 20 lbs/inch. Dont believe me? Lets do an example with the new spring.
Same spring cut in half leaves a 5 inch long spring with one coil per inch (total of 5) and a spring rate of 20lbs/inch.
The coil will still deflect the same amount for the same amount of weight, that is correct, but theres less coils to deflect therefore decreasing the amount the overall spring will deflect.
Apply a 10lbs load to the new spring. One coil will deflect the same .1 inch, across 5 coils equals a half inch (.5 inch) overall deflection.
Apply a 20lbs load to the same coil. One coil will now deflect .2 inch, across 5 coils equals one inch (1 inch) overall deflection. This equals 20lbs/inch.
Maybe im wrong?