The sad thing was.. the car ran perfectly fine prior to this. I took it in for heater core, brakes and clutch master/slave.
After I took it in.. I told them to go ahead and put on HSD coilovers so I could drop the car a bit and I wasn't happy with stock old shocks and their cornering issues...
Then I made the mistake and asked them to look at the "smoke at start-up" issue. That's what led us into the crawl through the engine which ended with the bearings heading to failure...
The original problem....
- Valve stem seals not pressed on... floating on the valve stems.. so lots of oil dropping (getting pumped even) into the combustion chamber.
- Felpro head gasket with reused stock bolts. Failure was "just" starting .. you could see the copper being pushed out on two cylinders.. although it was a very small amount. This head gasket was listed as a Cometic metal head gasket (1.2), but obviously wasn't.
- Bearings were put on without being clean (metal filings and flakes were pressed into the bearing surface). Rods and pistons were good, but the rings on 2 pistons were going on the intake side. This is why I told them to pull the engine... I dont want "small issues" niggling at my the rest of the car's life. I want it done right.. and done solid.
Head prior to rebuild
And some pictures of the new engine...
You can see the j-tube block off plate from DM in preparation for the AFPR...
This area was rusted because the previous owner lost the plastic base for the battery and I think the battery leaked on the paint, dissolving it. All fixed with original paint (not new paint because I didn't paint the engine bay when I painted the car, so this is the original engine bay color, which is very close to the new color anyway)
look Ma! No 7M!
ready for the car
You can see the Arizona perfomance billet CPS cover.. lol
Engine and clutch replaced (currently in car..) turbo is on the engine.. but no exhaust and the wideband/boost controller/AFPR, etc.. are not installed yet.
Engine has not seen gas yet.. : )
The shop is closed until Jan 8th.. so... probably not for a week or so after that
(will add shots of the old pistons and bearings .. just for interest sake...)
Oh yeah... the aircondition bearing is shot, so leaving the belt off the compressor. Will redo the A/C system next summer to the new coolant.