From sp directly.
QSV FAQ:
What is the Quick Spool Valve?
The QSV essentially creates a variable turbine housing A/R size by blocking off one side of a divided turbine housing before boost pressure opens the butterfly valve to allow the full size of the housing's A/R. This increases velocity in the lower RPM's and allows all of the top end flow as when the QSV was not in place. The best way to visualize the QSV working is to think of what happens when you place your thumb over the opening of a garden hose. The water now flowing much faster and farther is exactly what's happening to the exhaust gasses in your engine as they are directed through the turbine wheel.
What do I need to use the QSV?
You need both a divided turbine housing and an UNdivided exhaust manifold. This is so the exhaust pulses are able to collect into the smaller opening (that is the one sid of the divided turbine housing) to allow the velocity effect to occur before boost pressure allows the butterfly valve to open.
Will the QSV impede the top end flow and lose peak HP?
NO!!! We purposely oversized the QSV's butterfly valve to be sure that there are NO top end losses even in the large T6 applications.
Why can I NOT use the QSV as a replacement T3/T4/T6 flange when building my manifold?
Each QSV's butterfly valve is machined to very specific measurements, with every blank T3/T4/T6 flange being ever so slightly different (thousands of an inch difference) that requires each blank flange to have it's own respective butterfly valve machined for it to accomodate it's specific needed dimensions.
Welding requires tremendous amounts of heat which stainless steel (QSV construction fully of stainless steel) warps a large amount. If the QSV's flange is used in place of a standard manifold's T3/T4/T6 flange, it must be welded to the collector which as mentioned will cause the flange to warp required extensive effort to properly deck it for a flat surface (ensuring a proper seal).
Welding a stainless flange will also warp the dimensions of the openings of the divided flange. This means that the butterfly valve cannot be machined prior to fabricating the manifold as the dimensions of the flange will change during welding, leading to a butterfly valve that no longer fits where it once did. If the butterfly valve is machined after fabricating the manifold, the machine shop now has to work with a bulky and inconvenient manifold in the way.
Using the QSV in place of a traditional manifold flange also provides that in the event of any possible damage to the QSV, the product becomes less servicable.
Why can I NOT run unregulated air pressure through the QSV's Actuator?
These actuators are an off-the-shelf Garrett unit designed for internally wastegated turbos. They are able to see around 40-50psi regularly. However, do not, repeat DO NOT run shop air directly through the actuator. You can damage the diaphram and pop off the top of the actuator. These are $89 to replace so please be aware of this.
If you plan to run 50+psi on a regular basis (this mainly applied to diesel applications), we recommend that you tie in a boost regulator so that the actuator doesn't see more than the recommended pressure levels.
What will happen if I don't use anything to control my QSV?
Nothing! The wastegate will operate solely off of positive boost from the turbo (just like operating a turbo off the wastegate without a boost controller).
The QSV's wastegate actuator will begin to open at 5.5psi and will be fully open at 9psi due to the throw of the actuator arm and the articulation of the QSV's butterfly valve.
We normally use a Mac valve (for standalones) or Mac Valve and Hobbs Switch (for piggybacks) to delay the opening of the QSV to take full advantage of the QSV's velocity effect.
Do I need the Mac switching valve solenoid or the Hobbs switch and Mac Valve to control my QSV?
The Mac valve is what does all the work to delay the QSV. The only reason you'd need the Hobbs switch in addition to the Mac valve is if your engine management system does not have an auxiliary input.
Mac Valve is used alone in standalone applications (AEM, ProEFI, MoTeC, etc) which have an auxiliary output to activate the valve. Some piggybacks (such as the Apex'i AFC Neo have auxiliary inputs) but this is not the case most of the time.
Mac Valve & Hobbs Switch is used in piggyback applications (Apex'i SAFC, flash tuners, Factory ECU reflashes, etc.) where there are no options for an auxiliary output.
How can I determine when I want my QSV to open?
The dyno is the best place to determine the optimal operation of the QSV. We lock the QSV closed with regulated aiur pressure (do NOT overpressurize. See the rest of this FAQ for further details) and find when the closed QSV is becoming power obstruction which basically means when the power in the mid-range is falling off. This will generally give you a good idea of where your setup likes the QSV to be opened.
Can I open the QSV earlier than 9psi?
NO!! The actuator must see the minimum boost level to open. It will take at least 5.5psi to crack the butterfly valve open. I can NOT be opened any earlier just like how a turbo setup can't make any less boost than the wastegate spring will allow.