Measure Valve Clearance
* Remove Cylinder Head Covers
* Set No.1 cylinder to TDC/compression.
* Turn the crankshaft pulley and align its groove with the "0" mark on the No.1 timing belt cover.
Valve Measurement Step 1
* Check that the valve lifters on the No.1 cylinder are loose and valve lifters on the No.6 cylinder are tight.
* If not, turn the crankshaft pulley one complete revolution.
* Measure the clearance of No.1 (IN) and No.4 (IN) and No.1 (EX) and No.5 (EX) valves.
* Record the measurements which are out of specification. They will be used later to determine the required replacement shims.
Valve clearance (Cold):
Intake 0.15 - 0.25 mm (0.006 - 0.010 in.)
Exhaust 0.20 - 0.30 mm (0.008 - 0.012 in.)
Valve Measurement Step 2
* Turn the crankshaft pulley 2/3 revolution (240°) and measure the clearance of No.3 (IN) and No.5 (IN) and No.3 (EX) and No.6 (EX) valves.
* Check that the valve lifters on the No.3 cylinder are loose.
* Record the measurements which are out of specification. They will be used later to determine the required replacement shims.
Valve Measurement Step 3
* Turn the crankshaft pulley 2/3 revolution (240°) and measure the clearance of No.2 (IN) and No.6 (IN) and No.2 (EX) and No.4 (EX) valves.
* Check that the valve lifters on the No.2 cylinder are loose.
* Record the measurements which are out of specification. They will be used later to determine the required replacement shims.
Adjust Valve Clearance
Removing Adjusting Shim
* Remove the adjusting shim.
* Turn the crankshaft so that the cam lobe for the valve to be adjusted faces up.
* Position the valve lifter notch so that the shim can be removed with a small screwdriver.
* Using SST (A), press down the valve lifter and place SST (B) between the camshaft and valve lifter. Remove SST (A).
SST 09248-55020 (09248-05011, 09248-05021)
Removing Adjusting Shim
HINT: For easy removal of the shim, when positioning SST (B), set it on the lifter so there is space enough to be able to remove the shim.
Removing Adjusting Shim
* Remove the adjusting shim with a small screwdriver and magnetic finger.
* Determine the replacement shim size by using the following Formula .
Shim Measurement
* Using a micrometer, measure the thickness of the shim which was removed.
* Calculate the thickness of the new shim so that the valve clearance comes within specified value.
T = Thickness of used shim
A = Measured valve clearance
N = Thickness of new shim
Intake N = T + (A - 0.20 mm (0.0079 in.)
ExhaustN = T + (A - 0.25 mm (0.0098 in.)
* Select a new shim with a thickness as close as possible to the calculated value.
HINT: Shims are available in 17 sizes, in increments of 0.050 mm (0.0020 in.) , from 2.500 mm (0.0984 in.) to 3.300 mm (0.1299 in.).
Installing Adjusting Shim
* Install the new adjusting shim.
* Place the new adjusting shim on the valve lifter.
* Using SST (A), press down the valve lifter and remove SST (B).
SST 09248-55020 (09248-05011, 09248-05021)
* Recheck the valve clearance.