Needboost: it's a arithmetic mean value of the surface roughness.
Now I need a little help to decide on a MHG.
As far as I know there is no MHG size between 2.0mm and 3.0mm, is this correct?
My block is now: 197.4 or 197.6mm (I don't have the exact number in my head, but somewhere in between).
My head is now: 116mm (unsurfaced so far)
Stock piston protrusion: 0.5mm
My protrusion value: 0.5+ (198.5-197.4) = 1.6mm (Max. value)
My protrusion value: 0.5+ (198.5-197.6) = 1.4mm (Min. value)
Combustion chamber volume: 37.5cc (forums) or 40cc (Arias)
I have been grinding away some hotspots so my combustion chamber is a bit larger than stock.
And I'm not sure which stock value is correct? On the piston paper from Arias, they say 40cc
Let's say that during surfacing of my head I'll end up removing 0.5mm
Let's also say that the combustion chamber opening is the same as the stock bore: 83mm. Just to keep it simple.
The volume removed will be:
pi*r^2*removed material = pi * (83/2)^2 * 0.5 / 1000 = 2.705 cc
So 2.705 cc is removed if the head is shaved 0.5mm
Let's say that my grinding has added 1cc/cylinder
This gives me:
Min : 37.5-2.705+1 = 35.795 cc
Max: 40-2.705+1 = 38.295 cc
Piston Dish: 19cc (stock)
My piston dish: 16.09cc (Arias)
If I would use a 2.0mm MHG I will have the following clearance between piston and head:
Min = 2-1.6 = 0.4mm
Max = 2-1.4 = 0.6mm
And with a 3.0mm MHG:
Min = 3-1.6 = 1.4mm
Max = 3-1.4 = 1.6mm
The stock clearance is 1.37-0.5 = 0.87mm
How much does the Eagle rods stretch during max rpm?
The cylinders are now 83.49 mm
gasket bore is 86mm
With this calc:
http://www.csgnetwork.com/compcalc.html
and these values:
Enter Cylinder Bore Size 83.49
Enter Piston Stroke Length 90.98
Enter Head Gasket Bore Diameter 86
Enter Compressed Head Gasket Thickness 2
Enter Combustion Chamber Volume In CCs 35.795
Enter Piston Dome Volume In CCs Negative For Dished Pistons (Use '-') -16.09
Enter Piston Deck Clearance Negative If ABOVE Deck (Use '-') : -1.6
I get the maximum static compression of
With a 2mm MHG 10.10526513241693 : 1
With a 3mm MHG 9.231210911947521 : 1
and these values:
Enter Cylinder Bore Size 83.49
Enter Piston Stroke Length 90.98
Enter Head Gasket Bore Diameter 86
Enter Compressed Head Gasket Thickness 2
Enter Combustion Chamber Volume In CCs 38.295
Enter Piston Dome Volume In CCs Negative For Dished Pistons (Use '-') -16.09
Enter Piston Deck Clearance Negative If ABOVE Deck (Use '-') : -1.4
I get the minimum static compression of
With a 2mm MHG 9.543791078210202 : 1
With a 3mm MHG 8.769627288645353 : 1
Since the combustion chamber, according to arias, is 40cc and that is bigger than my max
I added a static comp ratio for that too:
I get the minimum static compression of
With a 2mm MHG 9.30101738082517 : 1
With a 3mm MHG 8.568338122041688 : 1
Until I have measured my final combustion chambers, these are the values I have to work with.
My max. static comp. ratio with a 2mm MHG is 10.105:1
My max. static comp. ratio with a 3mm MHG is 9.231:1
My min. static comp. ratio with a 2mm MHG is 9.301:1
My min. static comp. ratio with a 3mm MHG is 8.568:1
I'm not planning on using huge amounts of boost.
I will use my supra mostly on the street and on the occasional track-days.
The largest turbo it will see is probably a GT-35 or BW S200.
It's already stand-alone
BC stage 2 cams, BC valve springs+retainers and 1ZZ-FE COP's are on it's way.
What's the closest piston to head clearance I can run?
Should I just go with a 3mm MHG and be over with it?
What's your suggestion?
Thanks/Marcus