FFIM possibility poll

Which type of Front Facing INtake Manifold Would You Buy?

  • Steel short Runner

    Votes: 8 17.4%
  • Aluminum long runner

    Votes: 27 58.7%
  • Aluminum short runner

    Votes: 7 15.2%
  • Not interested

    Votes: 4 8.7%

  • Total voters
    46
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Boost Lee

Bee Doo Bee Doo Bee Doo
Staff member
Sep 13, 2006
2,750
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0
Indianapolis, IN
starscream5000 said:
Poop ;). I'm thinking it's a type of steel.... Not sure though, mine doesn't rust.

:rofl:

I would be interested in your FFIM with detailed pictures of the work.

Good luck with everything and don't be shocked if your hard work isn't quite worth $300 for a manifold. ;);) (Just a pre-warning).

-Jeff
 

Insidious Surmiser

Formerly 89jdm7m
May 12, 2006
2,172
0
0
Oceanfront
funky_monkey58 said:
yes these will be flow tested :icon_bigg

i have no idea how a steel manifold is gonna flow compared to a ported aluminum manifold. But it shouldnt be too terribly far off.
:bigthumb: voted for aluminum long runner :D
 

MassSupra89

Almost done.
Nov 3, 2005
1,707
0
0
MA
starscream5000 said:
If you're going to make short runners, I suggest getting your hands on one of Ron's alternator brackets and having it duplicated. It will be a must ;).

Or put the work into creating your own...
 

johnny_boy83

New Member
Aug 20, 2006
36
0
0
Louisiana
As frightening a thought as this sounds, I looked into converting a spare stock turbo mani into a FFIM and I found that not only was aluminum hella expensive to weld, but many alloys can't be welded, only cast or machined. With that in mind many places use a composite process by which an epoxy or other strong adhesive is used to bond the aluminum together where cost is important and shear strength isn't as large an issue. Radiator repair shops use an adhesive compound to seal radiators that religiously hold 16psi and i had a shop seal an AC condenser and the lowest pressure an AC system sees is roughly psi= ambient temp in degrees farenheight. This brought me to GLUING a FFIM together. I never had the sheer balls but i considered it seriously for a time. I just couldn't put the work into testing. The thought of a FFIM made of aluminum tube and JB Weld made me smile though :icon_bigg

PS- I had thought of steel but I thought the aluminum lower mani would expand at too different a rate than the steel upper mani and under boost I'd blow the manifold gasket....it won't take the torque an alum head/iron block will
 

funky_monkey58

Closing in on 200+MPH
Apr 3, 2006
1,307
0
36
St.cloud MN
johnny_boy83 said:
As frightening a thought as this sounds, I looked into converting a spare stock turbo mani into a FFIM and I found that not only was aluminum hella expensive to weld, but many alloys can't be welded, only cast or machined. With that in mind many places use a composite process by which an epoxy or other strong adhesive is used to bond the aluminum together where cost is important and shear strength isn't as large an issue. Radiator repair shops use an adhesive compound to seal radiators that religiously hold 16psi and i had a shop seal an AC condenser and the lowest pressure an AC system sees is roughly psi= ambient temp in degrees farenheight. This brought me to GLUING a FFIM together. I never had the sheer balls but i considered it seriously for a time. I just couldn't put the work into testing. The thought of a FFIM made of aluminum tube and JB Weld made me smile though :icon_bigg

PS- I had thought of steel but I thought the aluminum lower mani would expand at too different a rate than the steel upper mani and under boost I'd blow the manifold gasket....it won't take the torque an alum head/iron block will
The entire manifold upper and lower will be replaced with my steel unit. I thought if this same concept and then also thought of the differences in flow between a mandrel bent pipe and the cast aluminum lower.
 

NashMan

WTF did he just wright ?
Aug 5, 2005
4,940
17
38
43
Victoria BC
oh wow this is intresting why the hell whould u use steel for ffi that just plain dumb to much work

alloy alot easyer to work with cetp you need mighty welder to do thick stuff

stick to aulim is just far better and way easyer to work with


ps pic's or msn paint skills come in handy or even cad drawing
 

sethron71

Authorized Vendor
Jul 19, 2005
871
0
16
40
Las Vegas, NV
www.SethIngham.com
Well I have been building them for quite awhile now. You will be amazed at the work. I am working on some methods of stream lining the process for better mass producing to cut costs but I think $525 shipped in US for a Long Runner Custom w/ Alternator Drop down bracket is quite reasonable. But anyways good luck, I think you will find making the ports and working the steel painstakingly long work. But I may be suprised. Let me know if you need any help.

Thanks,
Seth
 

funky_monkey58

Closing in on 200+MPH
Apr 3, 2006
1,307
0
36
St.cloud MN
NashMan said:
oh wow this is intresting why the hell whould u use steel for ffi that just plain dumb to much work

alloy alot easyer to work with cetp you need mighty welder to do thick stuff

stick to aulim is just far better and way easyer to work with


ps pic's or msn paint skills come in handy or even cad drawing

The reason for steel to be used is for cost.
 
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