CLUTCH ISSUES PLEASE HELP!!!!!

supraman16

SUPRASAVER
Jul 23, 2006
68
0
0
Atlanta
Anyone ith any ideas please help. I have been fightingthis mkiii for a week.
last Sunday I pulled out my drive way shifted into 1st going into 2nd pedal went to the floor, I found clutch slave pooring hydraulic fluid. I replaced slave
and bled the system, clutch pedal was so tight it would allow the vehicle switch to be engaged to start, I found a faulty master cylinder. I replaced master and bled system vehicle now starts. The poblem Im have is the vehicle will not go into gear and grinds only when trying to engage reverse.
Does not grind when trying any other gear but will not engage. the clutch, pressure plate throw out bearing is only 4 months old. Installed a JDM engine
3 weeks ago. I need to know if I'm doing something wrong or missing something. Any help would be apreciated. (LETS KEEP THESE MKIII'S ON THE ROAD)!!!!!
 

arz

Arizona Performance
Nov 14, 2005
955
0
0
Mesa, AZ
www.ArizonaPerformance.com
Yea you didnt adjust the master properly. the adjustment is under the dash board and the master is not retracting past the fill port to the fill res.

Basically you have X amount of fluid trapped between the master and the slave and it cant add more fluid because the piston cant retract far enough.
 

arz

Arizona Performance
Nov 14, 2005
955
0
0
Mesa, AZ
www.ArizonaPerformance.com
Adjust it so no threade show on the clutch shaft and make sure that the stop stitch (when the pedal is all the way out) isnt keeping it from retracting all the way.

Also get a friend and Re-bleed it just to make sure. An easy test is to break the bleeder on the slave with no pedal pressure at all. If fluid squirts out then you had to have had pressure somehow. Are you 100% sure the clutch pickle fork is installed properly?
 

supraman16

SUPRASAVER
Jul 23, 2006
68
0
0
Atlanta
when i break the bleeder fluid does come out. I can move the clutch fork with my hand and watch it move the throw out through the inspection window.
 

supraman16

SUPRASAVER
Jul 23, 2006
68
0
0
Atlanta
I FOUND THE PROBLEM SNAP RING AT PRESSURE PLAT IS BROKEN. THANKS FOR ALL YOUR HELP. I GUES THAT WOULD EXPLAIN HOW THE SLAVE BLEW OUT.
 

arz

Arizona Performance
Nov 14, 2005
955
0
0
Mesa, AZ
www.ArizonaPerformance.com
^^^ LOL ^^^

Thats funny, (scarry caps) makes me think of some weirdo with a pencil thin moustache and buggy eyes, trying to sell me watches out of his coat in an alley.

Man I couldnt say, I really think the stock clutch can handle some serious power. But I dont know, I will ask Clifton what he has, I think he has a stock pressure plate, but cant exactly remember. I know the clutch disc isnt stock but I cant remember what that is either.
 
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Clifton

New Member
Apr 5, 2005
134
0
0
Scottsdale, Az
Stock PP is fine with a 6 puck. It will easily hold 500+ rwtq. I started to slip at 28 psi with that set up. A stiffer PP will increase the torque if you need it, if not just through the disk in.