Mod/Build List:
Engine:
Remove Original 86k mile ’92 7MGE (Non-Turbo)
Tear down ’91 7MGTE engine to base longblock
Verify Install of Metal Head Gasket and ARP Head Studs
Re-Torque ARP Head Studs to 85 ft./lbs.
Inspect and clean Cams and Cam Journals
Install 7MGE Valve covers with new bolts and Toyota Sealer
Inspect Timing Belt
Remove cut/mangled 7MGTE Upper Timing Cover
Install 7MGE Upper Timing Cover
Install -8 Stainless Braided Oil Feed Line from Oil Pump to Block
Sand Blast and Paint Oil Pan and Oil Pan Bolts
Reseal/Install Oil Pan with Toyota Sealer
Block Off Factory Oil Cooler Return
Remove Factory Oil Filter Housing to Eliminate Factory Oil Cooler
Install Non-Turbo Oil Filter Union
Sand Blast and Paint Water Pipe from Tstat
Install silicone hoses on front and back of water pipe
Replace Coolant Temp sensors
Install new OEM Water Pump
Install new OEM Tstat and Tstat housing
Install new OEM Cam Position Sensor O-ring, CPS Cover and CPS Cover seal
Re-time the Engine
Remove all EGR Components
Tap and Plug EGR outlet port on back of head
Install Block-off plate for EGR inlet on Intake Manifold
Remove Exhaust Manifold Studs from Head
Drill/Tap/Helicoil Head for 7/16 Exhaust Studs
Install 7/16 Exhaust Studs
Install Ported Factory Exhaust Manifold with OEM Toyota Gasket
Install Modified 57 Trim CT-26 Turbo with Garret Center Section and OEM Toyota Gasket
Install Braided Oil Feed Line from block to turbo
Modify Factory Turbo Oil Return and install Silicone Oil Return Hose from Turbo
Modify Factory Turbo Coolant Supply line and route back to water neck
Gasket Match Turbine Outlet Gasket with Turbine Housing
Sand Blast and Paint Turbo Support Bracket
Remove J-pipe and Install Block-off
Remove Fuel Damper
Remove and Clean Fuel Rail
Install Precision 550cc Injectors
Install Aeromotive Adjustable Fuel Pressure Regulator
Install -6 fittings and lines to/from Fuel Rail Inlet, Fuel Pressure Regulator, and Fuel Return
Install 2 New 92+ Knock Sensors
Knock sensor rewire using shielded coax cable from sensor to ECU with additional chassis ground for shielding
Fix/Rewire Every Connector on Engine Harness
Install Injector Connectors/Clips for 550cc injectors
Remove and Clean Cold Start Injector and Re-install
Install Walbro 255 lph Fuel Pump
Rewire Fuel Pump for factory computer control of 75amp relay supplying full 12V
Re-seal Intake Manifold with all new OEM Toyota Gaskets and Install Manifold
Install Throttle Body with new OEM Toyota Gasket
Bypass Coolant lines to Throttle Body
Swap from 7MGTE to 7MGE Throttle Linkage Bracket
Modify Throttle Linkage to work with 7MGE Bracket and 7MGTE Throttle Body
Install NGK Iridium Spark Plugs
Install 2JZ VVTi Coil-On-Plug ignition (remove 7MGTE coil assembly)
Extend Ignition Coil Harness for 2JZ Coils
Remove Factory AFM (Air Flow Meter)
Install MAF Translator and GM 3.5” MAF Sensor
Install SPEARCO Front Mount Intercooler
Install 2.5” Intercooler pipes from Intercooler to Throttle Body
Remove Factory Turbo Elbow and Install 3” Downpipe to 3” electronic exhaust cutout to factory cat-back exhaust
Exhaust Scavenger in Downpipe for PCV
Rewire Factory Non-Turbo Tach for Turbo ECU (replaced 4 resistors with required value resistors)
Transmission/Driveline:
Remove Original 86k mile W58 to swap to R154
Install Marlin Crawler R154 Shifter bushings
Install new OEM Toyota Input and Output shaft seals
Remove and Sandblast Bellhousing
Sand Blast and Paint Clutch Release Fork
Sand Blast Paint, and Install Upper Bellhousing/Block Sandwich Plate
Install Lightweight Flywheel (Brand unknown) with ARP Flywheel Bolts
Install OEM Toyota Clutch and Pressure Plate with New OEM Toyota Release Hub and Throwout Bearing
Install New OEM Toyota Pilot Bearing
Install New AISEN Clutch Slave Cylinder
Install New OEM Slave Cylinder Hard Line
Install Steel Braided Slave Cylinder Soft Line
Remove Factory Non-Turbo 4.30 Differential
Install Factory 89+ Turbo 3.73 LSD Differential
Install ShaftMasters One-Piece Aluminum Driveshaft
Soooo… for those of you who have been wondering where I’ve been… now ya know!
As it was when I bought it from a local guy...
Build Pics (sorry for the crappy cell phone quality)...
My Happy Helpers!
As it sits right now...
Ran into a snag with the Transmission Wing Bracket on the pass side being for a pre-89, so I gave it and the pass side engine mount to a buddy to machine. Should be up and running by next weekend