Yeah, there is a lot that should go into it. It just makes things easier in the long run if you put in the work before hand. Otherwise, you're stuck with some spring rates that may or may not be what's best for the car and then you have to mess around with different sway bars and try and tune the balance of the car and sometimes it works out and other times people just accept the flaws of the setup or a lot of times people just don't realize that the car could be much better than it is.
I do think the money would be much better spent on some bilsteins or konis and springs to match. I'm planning on dynoing the Bilsteins at least pretty soon, so I will have a much better idea on what springs you can run with them.
I do have a dyno plot of the stock Bilsteins that I got from Malloynx on here when he was working on his drag setup. And it looks like with the amount of rebound they have, you can get away with a pretty stiff spring on there without needing a revalve. The damping isn't totally ideal, but it looks like it would work pretty well.
I don't like progressive rate springs, at least not for any real driving. I would definitely recommend a linear spring, the selection is a lot easier because you know what to expect out of the spring. With most progressive springs, you don't know what to expect until you test them yourself. So there is some uncertainty on how it will work, what the rate will be at static, etc. It can be figured out and depending on the amount of progression it may not be a bad thing, but they just add too much complexity for what they're really supposed to do.
As for lowering your car more than 1", unless you're using way too soft of springs, you shouldn't be bottoming them out. And I'm not sure where they would be binding. I guess they could be binding at the lower mount because there is not enough movement allowed by the bushing at the bottom. But I don't know, I mean I'm sure the cause of the problems is too soft of springs that are shorter and just not enough travel. With a setup with a normal coilover spring and a properly selected rate, you can at least estimate how much wheel travel and shock travel you will have so you will know what to expect. With the progressives, again, you don't really know and since most of them seem soft, I could see that as being a big problem.
Right now, I'm working on getting some good dyno plots for the off the shelf bilsteins. So I will see what kind of rates can be run with that setup and how it will handle. And then I will be able to offer that setup as an alternative to my custom valved setups.
Tim