well first off, i have been through a few head gaskets my self, i learned very hard. and i would like to applogize for such a lengthy post but i feel this is the best place to tell my story
i would like to say, ij, big A, ideal supra, reign and a few other's are very wise people and usualy dont blow you off with bad information. somes times they;ll perfer you to search then just asking q's??
with that said, i'll let you know how my head gasket trails and tribulations went..
purchased jdm gte and i wanted to pull apart the motor a bit do some cleaning and inspecting, they lost my compression test info and any info about the motor during shipping. also the pan was cracked so i wanted to inspect the oil pick up & pump.
the bottom end looked very clean, and the screen had a small indent in it, which easily was pulled, and the pan was replaced.
when i pulled the head off i inspected the head gasket very carefully, and i noted that the water jackets around cylinder 6 had started to become distorted.
i assumed this was the stock head gasket, and noted it probaly had a over heating issue from air entering the coolant system.
no big deal i thought! and after reading more then my share of post's, i came to the conclusion that the head gasket was not torqued down enough from the factory, and that the head boltsd were no re-usable, i purchased arp studs. and a full gasket set from the parts retailer, it was a rock gasket set.
the gasket appeared to be oem quality.
a little about my car, i was not able to drive her till i finished my mild build, so my car never had stock exhaust, intercooler / & pipes, or ever ran on the stock afm, i had picked up the maft pro from day one. and i have never been able to turn my boost down it's ran 10 psi from day one,
i torqued the hg down to 85ft lbs, and she only lasted a month. well i ofcourse put about 1200 miles on her that month, and brought her to the drag strip a few times, i also lost the heasd gasket at the strip (13.7 @ 103)
@ this time, i choose to rebuild the head, have it surfaced for a mhg, and put in a 1.4mm titain head gasket,
i checked the block to the best of my ablity with a straight edge, and found no reason to have it machined. with all the talk about lapping the block i saught after learning how to do so, after not gather very much information i decided to clean it up the best i could and smooth out the finish using fine wet/dry sand paper, i was able to bring the block surface to a very shinny apearance.
my head was warped less then .003" and my machinest told me i did not have to have it surfaced, and it was in spec. i told him i was changine the hg style and wanted a perfect head, hence why i was having all the worn guids replaced and the valve springs checked, along with a 3 angle grind,
he agreed to do the work and bring the head to an acceptle finish for mls head gaskets, (a finish of that ford and dodge used on their bi metal engines.)
at this point i was satisfied that my preperation was good enough that i was done with head gasket problems.
1 month latter i start having over heating issues...
i tried running new thermostats, no thermostate, different types of coolant ( cheap brand vs expensive, and different store styles aswell)
i then convinced my self that i was unsuccessfull at removing all of the air out of the coolant system after the head gasket replacement & having the head rebuilt,
so i found the steepest slope in town and brought 5 gallons of mixed coolant with me, i know over kill , but i stayed their untill all the bubbles were gone.
no more then a hour latter of driving around, my temp started to raise,
driving me nuts i went to my neibor with questions, he sugested for me to do a block check, @ this point i had already flushed an refilled my radiator before going to his hous and had the car warmed back up, but not driven hard.
block check showed negitive.
in disgust and not knowing what was wrong with the car i pulled out and romped on her down my road, she started to get warm and i turned around and pulled back into my neibors house, let my car sit, then i did another block check, this time it was positive.
conclusion, 5psi or more cylinder pressures were high enough to push past the seal on the block.
upon removal of the head gasket, it was apparnt that it was sealing to the head, and NOT THE BLOCK. the ringland inbetween the cylinders were burnt, and you could see where some of the viton had been blown towards the coolant passages.
at this point i knew there was no short cut, and i must remove the crank and disasemble the motor so the deck could be properly surfaced,
i through in a 2mm titain mls hg and i have never looked back,
check this, after correctly prepping the block and head, i have been able to re-use my 2mm head gasket 3 times.
after i rebuild my motor it got rod knock, and i re-used the mhg,
after i rebuild it from rodknock i had crank work done and had the rod's resized and some more goodies added,
the motor has some noise in her still that sounded very similar to piston slap,
being i re-ringed her 3 times now, i decided it was time for a bore new pistons and what not, but i still through in the cleaned up used mhg,
the motor was rebuild a 3rd time due to the piston slap noise, and the head gasket is still in use today.
and i found my piston slap noise was a loose exhaust manifold bracket that i forgot to tighten down...........
when i built my brothers motor, he had a 2mm mhg that was installed on a machined head, and stock block, it did not appear to have any problems, but since we wanted to keep it that way and he needed a rebuild due to we bought the car knowing it had rod knock, we had the deck surfaced and we re-used his mhg and are not having any problems with either car.
both my brother's car and mine are bpu, full exhaust, maft pro, electric boost control, full rebuild, and have the oil changed when it becomes dirty darker them amber, or 3k miles witch ever comes first,
i forgot to add it in there along the way, but when i had my first block decked my machinest said he needed to remove .009" to make it flat again,
i would have never known this, even being a automotive student, i just dont have the tools nescary to take the measurents with, a feeler gauge and strait edge will work but is very hard to use while the engine is still in the car, it's hard to tell where the low or high spots are.
the warped block was replaced even after the head gasket held on it. the block had a crack running along the water jackets that didn't bother me to much, but when i needed a bore i decided it was the best time to suit for a better block.
i belive that the japense owner of my motor over heated the block enough times to crack it. but it very well could have been a casting defect.