1uz mkII build/full on resto

the ghoul

New Member
Sep 30, 2009
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warren, MI
Hey guys,
sorry to pick up in the middle of a build like this, but im just way too deep into the project to re-capp in a non-pain-in-my-ass-fassion....
so here is a link to one of my local forums ive been documenting the build on.
http://www.xceedspeed.com/forums/showthread.php?t=147183
and this is the quick recapp i did in the introduction area

Hey all,
Name is Kevin
for the last few months ive been working on a full gut and rebuild 84 supra project. It wasn’t till a few weeks ago that i decided to scrap my idea of boosting the stock 5mge and just doing an engine swap from the get go. Im a fan of old school muscle so the quad cam v8 1uzfe seemed like the way to go.
if you guys want to see specifics on my build ive got plenty of info on a local michigan forum
http://www.xceedspeed.com/forums/showthread.php?t=147183
basically the intent of this build is to take an old tired 84 supra, take it down to bare shell, get rid of all the things i deem unnecessary (cruse, AC, seat belt warning system ect) and rebuild it as smooth and clean as possible with all the modern toys i love for daily driver use.

so here is a quick blow by blow; (will be posted in build section soon enough.
10-4-09
84 supra 240k miles running (just barely) is bought for $750 and trailer home from Ohio.
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I am amazed at how relatively rust free the car is
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10-20-09
car is stripped to bare shell and the garage is stocked with new and used replacement parts
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10-24-09
Engine compartment is stitch welded, and all unnecessary holes are patched (going for an aggressive wire tuck and battery/fuse box relocation)
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door jambs, and rear hatch are also stitch welded

10-26-09
Engine compartment, door jambs, sun roof, fuel door, underside of hood, back sides of doors and hatch and in general all the 'hard to reach' areas are prepped, primed and painted. This was done so early in the game so that i could assemble the car over winter and then get it re-painted come spring and not have red door jambs and such!
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11-2-09
Paid way too much for a non-ac heater box from an 82 celica, rebuilt it with new foam, repainted the fire-wall, and all the under dash brackets with por-15 (semi gloss black and silver respectively) and installed it all.
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11-8-09
Installed a freshly rebuilt front suspension with KYB gr2 struts, super-pro poly bushings, vented black zinc rotors, and Dobson drop springs. I didn’t bother messing with the sway bar setup because that will be upgraded down the road. Also looked into it and made the decision to sell off all my 5mge stuff and pick up a 1uzfe.
(again, i used por-15 where ever i could)
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11-11-09
Got a good jump on rust replacement/battery box fabrication
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the ghoul

New Member
Sep 30, 2009
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warren, MI
continued:

11-14-09
taking it easy i re-freshed the dash cluster and heater controls with blue LED bulbs and a general good scrubbing... Also seeing how the title already had an odometer discrepancy i figured there was no harm in marking the cars re-birth by rolling it back to 0
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my boston Gizmo was less than impressed by the improvement!
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11-20-09
using the plans from
http://www.v-eight.com/tech_forum/viewtopic.php?f=40&t=753
I fabricated two sets of trans adapters (1uz to w58) one of which is up for grabs :naughty:
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11-22-09
More stitch welding and rust patching
(rear shock /wheel well)
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(front frame/transmission area)
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naturally more por-15
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11-23-09
With a little bit of modification the 1uz auto bell housing test-fit looks to be very promising
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currently
Work on rear suspension has begun, including the fabrication of solid aluminum sub frame mounts
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and the 1uz is supposed to arrive today!!
And just think, that’s an abbreviated version of whats been happening!!!
 

the ghoul

New Member
Sep 30, 2009
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warren, MI
and today,
at work i snuck my trialing arms, rear sub frame halfs and rear sway bar into the shot peen machine. Then when i got home i por-15ed those parts plus my rear cv shafts, rear half off the drive shaft, differental, gas tank straps, and random other small rear end brackets.
once i get some more weld gass i start back up on the stitch welding so i can get all the fluid lines back in, and start re-assembiling the rear suspension....
It will be nice to get the car rolling again...
Its so much easier to just roll the car out and clean the garage from time to time....
the dolly i devised worked ok , but the cracks in my drive way were just too big and i couldnt roll the car out all the way...
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the ghoul

New Member
Sep 30, 2009
86
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warren, MI
limequat;1460737 said:
What do you need for the extra adapter?

sorry, just sold on ebay.... I had it for sale here for a while...
PM me if your still interested
i might be able to sneak another one thru the works but i don’t want to make it a habit...


thank you all for the encouragement!

Basically this whole project boils down to me being sick of fixing and flipping cars... I just wanted to build one car, from scratch, with every thing i wanted, and nothing i didn’t want, and either drive the wheels off of it or until someone comes by and offers me an insaine amount of money for it! :naughty:

Ended up going to parts galore (local scrap yard) today and snagged the uncut engine harness out of that 1uz car….

Man that was a pain! The car evidently rear ended some one hard! So I couldn’t get much head room under the hood, and nothing good to kneel on..

Well it took me about 3 hours, and I ended up having to take apart the upper end, but other than that I got the harness and a bunch of supra bits…. I think im going to end up buying that engine as soon as I can swing it… it doesn’t look like the timing belt snapped in the crash or any thing like that so it should be good to go!.

When I got home it was raining and nasty out so I had no good excuse not to finally getting around to rebuilding my clutch master and brake master… Good little tip:

To clean out the cylinders, take a piece of wood dowel, slit the end of it, get a chunk of green scrubby pad and put it in the slit end. Then chuck it into your drill and (with a little bit of brake cleaner/carb cleaner what ev) go to town.. Works wonders!

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Oh, I almost forgot, I got the call today, the engine will be in tomorrow!!!
 

the ghoul

New Member
Sep 30, 2009
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warren, MI
Clip;1460823 said:
damn. that's gonna have some bounce to the ounce.

maaaan, i hope so,
bounce i can handle... smoosh, i cannot!

picked up the engine at lunch time.
Aside from most of the wire missing, the right side valve cover er... cover missing, and a crack valve cover... engine looks great! (none of the defects mentioned were covered by the sale.
timing belt hasn’t snapped and it could just be my imagination but i think this front sump engine has sc style exhaust manifolds on it!
that means i wont have to buy any other ones for the swap, just mod these!!!
:evil2:

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the ghoul

New Member
Sep 30, 2009
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warren, MI
stayed at work a little late and got a new set of bushings made, and the 1/4" washers to stack top and bottom to hold it all together.
the rear cradle bushings worked perfectly.
a few quick swings of a hammer and they pressed right in...
I went a little too thick with the front cradle ones however... Im sure i could make them work if I used the mondo press at work, but id rather have something i can pull apart on my own down the road if need be.
so ill take them back to work and trim about .003" off them and they should tap right in...
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the ghoul

New Member
Sep 30, 2009
86
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0
warren, MI
Lee_MA61;1463005 said:
wow looks good, hope to do this one day myself.

keep up the awesome work.

thank you!
check out the parts for sale/wanted section, im thinking about getting some of this stuff manufactured, sign up for a vendor account and start selling it.

not much to update today;
I found out why the cradle mounts didnt fit in the front, turns out i confused the lenght and dimeter mesurements and only turned them down to 2.835 insted of the 2.810 they were supposed to be. So i shaved a bit more material off of them and will be test fitting them tonight.
also, the automatic transmission cross member showed, and the factory wire manuals for the 84 supra and 92 ls400 are on the way!! :icon_bigg
 

the ghoul

New Member
Sep 30, 2009
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warren, MI
well my sisters car died on her at work yesterday,

so the supra has to get out of the garage for a bit...

tossed in the poly trailing arm bushings, and bolted up the cradle with the aluminum bushings, the drop springs, the shocks, and the rotors to keep the proper wheel spacing....

so now shes sitting on all 4's waiting for tomorrow to get pushed aside for a bit.

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the ghoul

New Member
Sep 30, 2009
86
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0
warren, MI
IJ.;1464266 said:
Didn't consider a Mk3 subframe and suspension?

I did, but that would require more coin and more down time...
this is not going to be a track car or that agressive of a car.
Just enough to be fun... so i couldnt justify it at this point....
ill prolly end up picking one up down the road if i see a heck of a deal on it.
 

the ghoul

New Member
Sep 30, 2009
86
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0
warren, MI
awwww,

supra looks so sad sitting out in the cold... turns out the issue with my sisters car was a bad fule pump...

Hopefully the new one will be in by the end of the night.

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