1J Valve Stem Replacement?

jmcboost

New Member
Mar 31, 2005
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Missouri
I have done a 2J and it is not too bad. I found a MK4 online manual that explained it all. It was easy to take the valve springs and retainers out to get to the seals but hard to get them back in. I actually had a machine shop put the springs/retainers back on. There is a video on one of the supra forums of how to replace the seals with the head on the block.
 

Rich

tunin' tha beast
Jun 2, 2007
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the netherlands
copy-paste from SF:
It's not that hard, just quite some work to get to them. I assume the head is still on the block.
- take out the cams, follow the tsrm for that
- on the piston you will be working on; remove the sparkplug and turn the piston to bdc.
- feed a long enough rope into the cylinder, about 4' will do, and leave it sticking out so you can pull it back out, tie a knot on the end for security.
- turn the piston to tdc untill you feel the resistance of the rope against the head, this will prevent the valves from falling down ;-)
- take out the buckets and springs for that cylinder, also described in the tsrm
Now you're looking at the stem seals.
Best is to use a special pair of plyers which have a 'O' shaped mouth to pull them out.
When you push the new ones on, you should feel a snap twice, then they're on properly. Make sure they're not on tilted.
Repeat for each cylinder.
It should take an unexperienced mechanic about a full day; there's quite some work before you can even take out the cams as you need to remove the distribution belt. One more tip; before removing and de-tensioning the distribution belt, put it into gear or 'P' when you're auto and loosen the cam gear bolts. Only just enough to loosen them not more, saves some hassle later on ;-)
Good luck.
 

tsuper92

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Apr 7, 2005
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here is a pic of the tools that will help to get it done without removing the head
p764934_1.jpg

p764934_2.jpg

p764934_3.jpg
 

tsuper92

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Apr 7, 2005
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the first pic is getting ready to install the retainer and keeper's.the second pic is of the magnetic tool removing the keeper's and retainer.the third pic is a spark plug removal tool that will remove the seal and re-install it.i also used compressed air to hold the valve from dropping out.just be aware that the compressed air can turn the motor over forcing the piston down.
 

jmcboost

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Mar 31, 2005
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Missouri
It's really not that bad. I think it is tougher with the head on. Just because getting the spring and retainers back on is a bit of a pain.
 

jmcboost

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Mar 31, 2005
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Missouri
tsuper92 said:
here is a pic of the tools that will help to get it done without removing the head
p765626_1.jpg

p765626_2.jpg

p765626_3.jpg


Does the tool install the springs and keepers back on. I had a bit of trouble trying to get the springs back in and had to take mine to a machine shop for them to get them back on.
 

tsuper92

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Apr 7, 2005
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in the first pic you can see the keeper's are sitting in the retainer.all you do is put the tip of the tool on the keeper's(it's spring loaded) and push down on the spring.the keeper's will then drop into the retainer.you then just lift up slow and the center peice will hold the keeper's down while letting the spring and retainer come back up. works pretty slick.
 

jmcboost

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Mar 31, 2005
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Missouri
OK, ya I just used a 17mm socket and a hammer to get the keepers off. My troubles were getting the spring an keepers back on. I bought a valve spring compressor but I could not find one that worked. Just took my head to a machine shop and had them put it on some kind of valve machine and they got them back on. That is why I am curious as to how to get them back on with the head still on.