Something a little different... (pics)

enjoi.this

Formerly ChrisC
Aug 18, 2008
674
0
16
Kelowna, BC
Heres something different for SM to enjoy. A turbo snowmobile! :biglaugh:

Location:

Dr. Johns Performance
Kelowna, British Columbia, Canada

The Build:

2009 Polaris 800 Dragon

Stock Spec:

150hp
800cc 2-stroke twin cylinder
163" track
Walker Evans Racing Shocks
and so forth...

The Mod list:

Boon Docker turbo kit
-320 hp at 17 psi of boost
-Running straight C16 VP race fuel (for security)
Full Ez-ride rear suspension
Holz A-arms
Ride FX front shocks
Fox Floats middle and rear shocks
Titaintium Springs
Gearing Reduction
-topped at 93 mph
166" camoplast track
6" Bar Riser
Snow Eliminator Running Boards
SLP Venting
ect.


I tried to take as many pictures of this build as I could. We had a dead line for this one so I missed some shots. One is forgot to take a pic sled when we
first recieved it haha. (looked the same as any other stock 09 800 dragon)

Lets roll the pics..

Tear down begins..
http://i19.photobucket.com/albums/b157/suzuki_mx499/partialstrip.jpg

Sealed air intake attached to throttle bodies
http://i19.photobucket.com/albums/b157/suzuki_mx499/intake.jpg

EGT Bungs welded onto Y-pipe
http://i19.photobucket.com/albums/b157/suzuki_mx499/egtbungs.jpg

Installing air temp sensor and fan kit onto intercooler
http://i19.photobucket.com/albums/b157/suzuki_mx499/intercoolerandairtempsensor.jpg
http://i19.photobucket.com/albums/b157/suzuki_mx499/fankit.jpg

Intercooler installed
http://i19.photobucket.com/albums/b157/suzuki_mx499/intake2.jpg
http://i19.photobucket.com/albums/b157/suzuki_mx499/mountedintercooler.jpg

mmm the best part... I dont know the specs on this garret turbo but I do know its an A/R .60
http://i19.photobucket.com/albums/b157/suzuki_mx499/turbooo.jpg

Installing turbo and other components
http://i19.photobucket.com/albums/b157/suzuki_mx499/turbo1.jpg
http://i19.photobucket.com/albums/b157/suzuki_mx499/turbo2.jpg
http://i19.photobucket.com/albums/b157/suzuki_mx499/turbo5.jpg
http://i19.photobucket.com/albums/b157/suzuki_mx499/turbo6.jpg
http://i19.photobucket.com/albums/b157/suzuki_mx499/turbo7.jpg
http://i19.photobucket.com/albums/b157/suzuki_mx499/turbo9.jpg
http://i19.photobucket.com/albums/b157/suzuki_mx499/turbo10.jpg

After Unit has been partially reassembled
http://i19.photobucket.com/albums/b157/suzuki_mx499/reasembled2.jpg
http://i19.photobucket.com/albums/b157/suzuki_mx499/reassembled.jpg

The Test and Tune baby :evil2: now this was the fun part, fairly easy too. just started on the rich side and then lean then fuel map out as needed.
http://i19.photobucket.com/albums/b157/suzuki_mx499/Testandtune.jpg

I have some videos of this baby hidden in my computer somewhere. Ill find them here at another time and post them up.

-Chris
 

enjoi.this

Formerly ChrisC
Aug 18, 2008
674
0
16
Kelowna, BC
This is a purpose built hill climbing/deep powder sled. The guy that rides this one is around 280lbs and this unit performs excellent. The best part is he has over 1000 miles on it and there has been no mechanical issues what so ever. Just put in gas and oil, and ride. Shit we have even put nitrous on one guys turbo because he wanted more power haha.
 

enjoi.this

Formerly ChrisC
Aug 18, 2008
674
0
16
Kelowna, BC
I found a couple short clips on my comp. First clip is the first start up of the sled in the build. Second video is me just messing around on the shops 09 turbo dragon. Its pretty much the same as the one in this build except boost is turned down to 11.2 psi. There were other sledders around and at high boost its too dangerous. Although by the time im passing the camera and letting off im pulling 90 mph at 8500rpm. :evil2: