Project Git 'er done!: Stages 1, 2…now 3.

supraguy@aol

Well-Known Member
Dec 30, 2005
4,238
39
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Atlanta
Ha!

So, got home today, and dug into my boxes:

Dropped the IC pipe off for extension, should be ready Wednesday or Thursday.

Received my new wheel lugs. My originals were nice, but too narrow. Needed more seating surface. They're kinda bling, but what the heck.
p1989717_1.jpg


Also...a bit of customization, to make the wheels look more like they belong...
p1989717_2.jpg


Then, I finished modding the Nathan plate, to fit with my throttle bracket assembly, as well as incorporate the DG528 at cylinder #5. Then I installed the coil harness...Underneath...


p1989717_3.jpg

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Aleo24

New Member
Aug 15, 2011
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Perth
This build is amazingly meticulous. Very well done so far, looking forward to seeing how it goes once its finished.

Curious as to why you stuck with the standard intake manifold.
 

supraguy@aol

Well-Known Member
Dec 30, 2005
4,238
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Atlanta
I only stuck with it because I didn't see an FFIM that I liked.
Nearly every single one requires that you give up ac and/ or relocate the battery. The one that CarlosPTR210 makes, however, is appealing... but it's something I can do later on if I really want to. Besides- my power goals don't really necessitate it. I like to envision my car as being an upgrade to stock without really changing the basic layout.
 

supraguy@aol

Well-Known Member
Dec 30, 2005
4,238
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So the big speedbump on my build, has been the ac system.
I didn't want to install the dash till I could confirm that what's behind it(the ac core) was leak-free.
I pressurized the system with argon, and have found that it bleeds off over a reltively short period of time. I tried spraying each connection with soapy water, but I get no bubbles anywhere.
Also, no hissing sound of escaping gas. The only part of the system that hasn't been replaced, is the compressor itself.




...a new compressor is on the way.
 

Silver MK3

New Member
Jan 24, 2011
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Madison, AL
Glad to see you got it running, hopefully the new compressor fixes the AC problem. I know you are going to need that down here in the south with our humidity and heat during the summer.
 

supraguy@aol

Well-Known Member
Dec 30, 2005
4,238
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Atlanta
Riiiight.
Nah. This car won't be on the road till its painted.... sometime around 2018AD.

Update- I transferred over my harness to the new dash, so that can be installed this week.
 

supraguy@aol

Well-Known Member
Dec 30, 2005
4,238
39
48
Atlanta
I would say off a bit. The #5 coil mounting hole would be on the innermost edge of where you would creat a larger hole for the bracket post. What i needed to do was get that side of the bracket to sit slightly higher, but i didn't want to cut/ weld a set of higher mounts on the other end. So what i ended up doing is tilting it. Hard to explain. Im out of town for the next couple of days. When i get home, i'll take closeups and post a more detailed description, probably in Morganson's thread.
 

supraguy@aol

Well-Known Member
Dec 30, 2005
4,238
39
48
Atlanta
So, if I haven't already mentioned, the roadblock to my flow of progress has been the ac system. I have had a not-so-slow leak in it, when I check under vacuum. And there was no way that I was going to reinstall the dash, in case the leak came from the evap core.
So, instead I decided to pressurize the system to see if I could locate the leak by sound, or using a soap spray to identify bubbles. I connected an adapter to my welding(argon) tank, and ran that into the high and low sides of the system at 40psi, and sure enough, it would leak down to zero in about 15 minutes. Unfortunately, I could not find any leaks, or hear any hissing.
The entire system is brand new- new core, condenser, expansion valve, drier, high/low pressure lines, and all O-rings. Everything, except the compressor itself. So I decided to just blindly throw money at the problem, and bought a new compressor.



It worked!
Apparently, it was leaking from either the case seal, or shaft seal. I just finished installing it, and the pressure hasn't dropped a single psi in 15 minutes.
This means That I can now finally install everything- the dp/ exhaust, the heater core, the dash, and start planning out stage 3- interior.

Old and new.
p1991593_1.jpg


New one, with the top plate and plug swapped over.
p1991593_2.jpg


New unit, installed.
p1991593_3.jpg


I expect the pace to pick up a bit now, on the completion of stage 2.
 

supraguy@aol

Well-Known Member
Dec 30, 2005
4,238
39
48
Atlanta
Today(so far), I've reinstalled the DP, and exhaust, hopefully for the last time.

p1992032_1.jpg

p1992032_2.jpg

p1992032_3.jpg



And...Here's a quick video of the first 'sound' through the exhaust.

[video=youtube_share;IHv5Ve8Btr8]http://youtu.be/IHv5Ve8Btr8[/video]
 
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